Custom Capsule Manufacturing
Custom Capsule
Manufacturing
At Jayshree Healthcare (JSH), we offer full-service custom capsule manufacturing, specializing in high-quality, clean-label formulations to meet your brand’s unique requirements.
All of our capsules go through a double polishing and inspection process to ensure to quality before packaging or bulk sale .
For capsules to be manufactured, they may need some low agents to properly work on the machine or filllers so that capsule is full (no one likes empty space in a capsule).
Capsule Size
and Capacity
While capsule sizes generally hold specific ranges of milligrams, the exact capacity can vary depending on the density of the ingredients. For example, herbal powders or amino acids tend to have a lower density, meaning they may take up more volume compared to denser substances like calcium mineral powder.
This variation in density affects the milligram capacity each capsule can hold, so it’s essential to consider the nature of the raw materials when choosing capsule sizes for your formula.
Capsule Size and Milligram Capacity
The amount of milligrams each capsule size can accommodate depends largely on the density of the ingredients in your formula. While standard sizes typically hold specific milligram ranges, lighter, bulkier ingredients—like herbal powders—require more volume than denser substances, such as calcium powder.
At Jayshree Healthcare, we also offer smaller capsule sizes, including sizes “3” and “4”, which are ideal for formulas that require minimal dosage. These smaller sizes are formula-dependent and allow for greater precision in dosage customization, especially useful for clients looking to create specialized or low-dosage products.
The ingredient can dictate what low agents and illers are needed. Product like Alpha GPC, Sunlower Lecithin and other derived originally from oil and turned into powders can be very hygroscopic meaning they absorb moisture from the air. This would make them clump in the equipment and not be able to encapsulate without the use of low agents or anti-caking agent such as Magnesium stearate and silicon Dioxide.
Where possible, we do strive to keep our formulations as natural as possible using the natural low agent/iller Nu-Flow. JSH is a clean label certified manufacturer and allows clients to use their Arti ical Excipient Free logo on certain Products Here at JSH we manufacture 2 piece hard capsule shell. we also have full custom capabilities for capsules where clients can send us their formula.
Custom Capsule Types
At JSH, we produce two-piece hard capsules and offer full customization capabilities to match your specific needs. Clients have the flexibility to provide their own formulas, and we offer a variety of capsule types, including:
Gelatin
Our gelatin capsules are made from Bovine gelatin typically from tree bark.
These are kosher- friendly.
Vegetarian
Our vegetarian capsules are made from Hypromellose,typically from tree bark.These are currently the most popular.
Pullulan
Our pullulan capsules are made from starch. These are the least common. These capsules do have the possibility of being fully organic.